HDPE Pipes - Ductile Iron Pipes - High Pressure Pipe - DI Pipes

PVC-O pipes are the best choice for high pressure pipe (piping) to be used for water conveyance. The latest technology PVC-O pipes have considerable advantages over the conventional pipes such as Ductile Iron pipes and HDPE pipes. The PVC-O pipes are easy in handling and laying compared to DI pipes and HDPE pipes. No heavy machineries or welding is required. The manufacturing of PVC-O pipes is the most eco friendly amongst all the high pressure pipe manufacturers. Finally, it’s a food grade, green product. PVC is an amorphous polymer in which the molecules are arranged randomly. Under certain conditions of pressure, temperature and speed, by stretching, it is possible to orient the polymer molecules in the same direction as which the material has been stretched. Depending on the various process parameters and mainly stretch ratio, a higher or lower orientation degree is obtained. The result is plastic with a layered structure. The molecular orientation converts the amorphous structure into a layered structure. The layered structure gives the pipes desirable qualities such as pipe pressure withstanding capacity, lower wall thickness, zero crack propagation, resistance to traction and fatigue, flexibility, excellent response to water hammer and high impact resistance. The pressure ratings available are PN12.5, PN16, PN20 and PN25. The pipes are manufactured as per BIS standard IS 16647:2017. Our pipes have been used for various lift irrigation projects, pressurised water conveyance and water infrastructure projects in various Government departments. The various advantages of plastic pipes such as non-corrosive and the strength of metal pipes is combined here in oriented PVC (PVC-O) pipes. We have all the required PVC-O fittings to support a PVC-O piping system. The various PVC-O fittings available include 45° Elbows, 22.5° Elbows, 11.25° Elbows, sliding coupler, reducer, etc. All types of fittings required for a project including Tees and Flanges are also supplied as per customer requirement. Molecular Orientation reduces the pipe wall thickness, giving a greater internal diameter and flow section. Also, the internal surface of PVC-O Pipes is extremely smooth, reducing load loss and making it more difficult for deposits to be formed on the inner wall. This leads to 15-40% more hydraulic capacity than other pipes with the same external diameter. The quality of fluid that flows through the pipes always remains unaltered, given that PVC-O material neither suffers corrosion nor migration within the pipes. It is considered as the best application for high-pressure water transport, particularly drinking water, for water supply networks. PVC-O Pipes are lighter and easier to handle than other pipes and, in most cases, does not require machinery even for higher dimensions. Smooth and thinner wall results in higher amount of water flow and upto 30% savings in electricity cost. There is a positive stand out in terms of cost, performance and installation speed compared to other pipes. Immune to Corrosion and natural chemicals as well as micro and macro organisms, CCAL PVC-O pipes are not degradable. Also, no special protection or coating is required, thereby saving cost. Pipes are easy to join and can be installed by semi – skilled workers. 100% water-tight joints are guaranteed and do not displace once installed. PVC-O is the best solution for medium and high-pressure water networks for irrigation systems, potable water supply and pumping systems, among other applications.

CCAL manufactures PVC-O Pipes in two pressure classes, namely PN12.5 (12.5 kg/cm2) and PN16 (16 kg/cm2). The pipes are manufactured in six diameters suitable for Indian topography: Nominal Diameter (DN) 110mm (4”), 160mm (6”), 200mm (8”), 250mm (10”), 315mm (12”) and 400mm (16”).
  Outside Diameter (OD) PN12.5 PN16
Nominal Diameter (DN) Min Max Inside Diameter (ID) Wall Thickness (e) Inside Diameter (ID) Wall Thickness (e)
Mm     Average Min Average min
110 110.0 110.4 104.4 2.4 104.0 2.4
160 160.0 160.5 152.0 3.5 151.4 3.5
200 200.0 200.6 190.0 4.3 189.2 4.4
250 250.0 250.8 237.4 5.4 236.4 5.5
315 315.0 316.0 299.2 6.8 298.0 6.9
400 400.0 401.2 379.8 8.7 378.4 8.8
All ranges of PVC-O Fittings are available: 11.25° PN16 bar Bend, 22.5° PN16 bar Bend, 45° PN16 bar Bend, PN16 bar Reducer, PN16 bar Coupler, PN16 bar Repair Coupler.

11,25° PN16 bar bend

DN Reference ∅max L(mm) Z(mm) Radius(mm)
110 F110C1116B 140 455 55 165
160 F160C1116B 200 535 70 240
200 F200C1116B 245 595 80 300
250 F250C1116B 305 690 95 375
315 F315C1116B 375 790 115 475
400 F400C1116B 475 925 140 600
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22,5° PN16 bar bend

DN Reference ∅max L(mm) Z(mm) Radius(mm)
110 F110C2216B 140 490 70 165
160 F160C2216B 200 585 95 240
200 F200C2216B 245 655 110 300
250 F250C2216B 305 765 135 375
315 F315C2216B 375 885 160 475
400 F400C2216B 475 1045 200 600
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45° PN16 bar bend

DN Reference ∅max L(mm) Z(mm) Radius(mm)
110 F110C4516B 140 555 105 165
160 F160C4516B 200 680 145 240
200 F200C4516B 245 770 175 300
250 F250C4516B 305 910 215 375
315 F315C4516B 375 1070 265 475
400 F400C4516B 475 1280 330 600
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PN16 bar Reducer

DN Reference ∅max L(mm) Z(mm)
110/90 F110R09016B 140 390 60
160/110 F160R11016B 200 485 110
160/140 F160R14016B 200 460 65
200/160 F200R16016B 245 530 105
250/200 F250R20016B 305 600 130
315/250 F315R25016B 375 695 165
400/250 F400R25016B 475 860 290
400/315 F400R31516B 475 810 200
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PN16 bar Coupler

DN Reference ∅max L(mm) Z(mm)
110 F110M16B 140 425 80
160 F160M16B 200 495 90
200 F200M16B 245 535 100
250 F250M16B 305 630 125
315 F315M16B 375 720 155
400 F400M16B 475 850 195
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PN16 bar Repair Coupler

DN Reference ∅max L(mm) Z(mm)
110 F110MR16B 140 425
160 F160MR16B 200 495
200 F200MR16B 245 535
250 F250MR16B 305 630
315 F315MR16B 375 720
400 F400MR16B 475 850
DI Pipes - HDPE Pipes - OPVC Pipe - PVCO Pipe